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Tandem Press Brake

This Machine Was Combined By Two Sets Of 300 Tons Press Brake. Tandem Achieve Synchronization Working. Single Machine Was Combined By Worktable Ram And Right And Left Wall Board. Wall Board Adopt Assemble Structure Due To The Transportation. The Rack Has Enough Rigidity. Two Cylinders Install To The Right And Left Wall Board, Under The Effect Of Electric Operation System, Drive The Slider Running Down. On Slide There Is Upper Dies, When Upper And Lower Dies Touch Workpieces, System Raise Pressure, Form The Workpieces. Use Different Dies, Under Different Bending, Can Get The Different Types Of Workpieces. The Quality Is Reliable And Stable.

Technique Parameters Of Machine

SN

Description

Value

Unit

1

Nominal Pressure

2*3000

KN

2

Length Of Worktable

2*6000

MM

3

Max Slider Stroke

250

MM

4

Max Opening Height

770

MM

5

Throat Depth

650

MM

6

Power

2*22

KW

7

Figure

L

12000(Tandem)

MM

W

2300

MM

H

4800

MM

8

Gross Weight

72000

KG

 Major Spare Parts Suppliers

SNNameSpec.QtySuppliers
1Oil Pump25 Above Capacity2setsShanghai Qigao Pump
2Motor22KW2setsSiemens Beider
3Adjustable Motor1.1KW4setsSiemens Beider
4SealingFull Sets2setsJapan
5Electric Components 2setsSchneider
6Hydraulic Oil46# Anti-Wear Hydraulic Fluid12barrelShanghai(By Users)
7Hydraulic Valve StackProfessional System2setsHome Made
8Cylinder Of Press BrakeProfessional Cylinders2setsHome Made

Trapezoidal Shearing Machine

The trapezoidal shearing machine Is Suitable For The Plate Cutting Processing Specially The Long Plate. Easy Of Operating And Processing Of Optional Length Of The Plate Make The Machine Productive. Pressing The Plate Which Needs To Cut To Walking-Equipment Through The Hydraulic Cylinder And Shear It By Revolving Cutter Accompanied The Movement Of The Walking-Equipment. It Can Also Cuts Taper Plate According To The Request Inclination. Therefore, This Machine Widely Used In The Processing Of Light Pole, Vessel, Metal Structure, Ships, Building, Hardware And So On.

Characteristic

(1)The Cutter Discs, Which Are Driven By The Speed Reducer Powered Through The Electrical Machinery, Are Installed On Two Spindles. They Have Excellent Performance Of Adjustable Rate, No Noise, And Simple Operation. The Vice Spindle Is Spearheaded By The Speed Reducer To Make The Cutter Heads To Roll. Made By The 6crwzsi Material, The Cutters Have High Shearing Strength, Good Mechanical Properties, And Long Service Life.

(2)Driven By The Speed Reducer Powered Through The Electrical Machinery, The Running Gear Moves Steadily On The Wheel Of The Railway Track. The Transmission Is Reliable, And The Adjustable Speed Coordinates The Hob.  Pressed On The Running Gear By Several Hydraulic Cylinders, Plates Are Sheared With Accurate Size.

(3)With Thick Plate Welding And Partial Structure, The Running Gear Is Easy To Transport And Install. And The Shearing Length Can Lengthen Or Shorten According To Requirements.

(4)With Simple Structure, The Feeding Device Equips With 4-5 Stop Points And A Hydraulic Cylinder To Control The Materials. And The Shearing Thickness Is Adjustable. Trapezoidal Plates Can Be Sheared Directly Without Drawing. Thus, The Operation Is Very Simple.

(5)In The Electric Appliance Design, Rolling Cutter And Walking Installment Are Controlled Separately. There Is No Linkage Between Clamping Cylinder And Drive Motor Which Guarantees The Operation Is Safe, Convenient And Reliable.

Main Spare Parts Supplier

SNNameSpec.QtySupplier
1Oil Pump25 Above Displacement1setShanghai
2Oil Pump Motor11 KW1setSiemens
3Gear Pump25 Above Displacement1setHuaiyin
4Gear Pump Motor3 KW1setSiemens
5Walking GearNgw111setTaixing
6Rolling Shear Gear HeadBwd2202setsDajiang
7Walking Speed Motor4 KW1setSiemens
8Rolling Shear Head Motor3 KW2setsSiemens
9Feeding Device Motor3 KW1setsSiemens
10Round Blade4002pcsChangzhou
11SealingsFull Set1setImport From Japan
12Electric Components 1setSchneider
13Hydraulic Oil46# Anti-Wear1.5BarrelShanghai(Charged By User)
14Hydraulic Valve StackProfessional System1setHome Made
15Pressure And Feeding CylinderProfessional System1setHome Made

Cut To Length Line

This automatic production line is used to decoiling, flattening and cutting the steel coil to required size. After feeding the coil head into leveling machine, other movement will be controlled automatically with the parameter of speed, cutting length, cutting number, which is input by operator from touchscreen.

The production line is composed of loading trolley, two-cone no harmomegathus type decoiler, plate leading device, 11 rollers straightening machine, transition swing bridge, side guide device, 5 rollers leveling and pinch sizing roll, shears(pneumatic clutch), convey belt, pneumatic blanking frame, lift platform, plate discharge car(side discharge, back discharge), and so on.

Production line technological process as follows:

Coil loading → decoiling → plate leading → leveling → plate storage → correct and centering → leveling → sizing → cutting → stacking

This line is centralized controlled by PLC, control console has the function of length setting, digital display, automatic counting, continuous cutting, failure warning and so on. The line arranged compact, sizing of plate use import servo motor, with high sizing precision.

SNNameOriginal
1Touch screenTaida
2PLCTaida
3Servo motor and driverYaskawa Japan
4BearingHa, Wa, Luo
5Pneumatic piecesAirTAC
6Solenoid valveAirTAC
7Air cylinderJiangsu
8Hydraulic solenoid valveYUKEN
9CylinderJiangsu

Pole Welding Machine

This Machine Composed By Main Machine Head, Tractive Body And Feeding Shelf. Tractive Body Was Moved By Collet In Small Vehicle Nipping The Steel Pole’s Collet. When The Small Vehicle Moved, Driven Steel Pole, From Small Collet To Big Collet, Regularity Moved. The Big Side Of The Steel Pole Was Hold By Feeding Vehicle, Force Automatic Sewing From Head Of Machine To Steerable Wheel. At One Time, The Welding Machine Starts Welding. This Machine Adopt Multiple Wire Submerged Arc Welding, Solder Was Reclaimed Automatic. Welding Line Was Symmetrical And Slinky. It Has Strong Filter, Forming One Time, And Be With High Welding Efficiency. The Speed Of Welding Achieve 2 To 3 Meters Per Minutes, Is About 3 Times Of The Gas Welding .The Cost Of The Welding Is Lower Than Gas Welding. It Is With Speedy Welding, High Efficiency, And Good Price In China Light Poles Industry Now.

SNNameSpec.QtySupplier
1Gear Pump25 Above Displacement1setHuaiyin
2Gear Pump Motor3KW1steSiemens Beide
3Bencher3KW1setSiemens Beide
4ReducerBwd2201setDajiang
5SealingFull Sets1setImport From Japan
6Electric Components 1setSchneider
7Hydraulic Oil46# Anti-Wear Hydraulic Oil1barrelShanghai(Charged By User)
8Bearings 1setHarbin
9Hydraulic Valve StackDedicated System1setHome Made
10CylinderSpecial Cylinder1setHome Made
11Submerged Arc Welding Machine630A1setShanghai
12Wire Feeding 1setShanghai
13Recycling Machine 1setWuxi
14Line Panel 1pcsHome Made

Pipe Necking Machine

This Equipment Combined By Main Upper Cylinder, Upper Pressure Rack horizontal Rack, Hydraulic System And Electric System. Cylinder Piston Rod Move Freely In The Rack, Ensure That The Walking Motion Partial .Upper Pressure Rack Can Press The Pipe, Horizontal Rack Has Many Groups Of Card Board To Ensure That The Steel Rods Can’t Be Rotate. With Different Kinds Of Specifications Tools, It Can Neck Pipe With 220mm Diameter And 6mm Below Thickness.

Steel Light Pole Equipment

In china, there are different types poles used for public street lighting, Like cement pole, steel light pole, Aluminium light pole or FRP light pole.

1.Wood light poles

usa wood light poles        In history, limited by pole making technology, most countries lighting pole were made from wood. now it was history in most countries. of course, we still can see such poles in some Forest-based countries.

2. Cement Light Pole

cement lighting pole       Cement poles were used a long time in china. It was our childhood memory. Because of its heavy weight, large transportation cost, and relatively dangerous, the market has gradually phased out this kind of street light pole.

3. Steel Light Poles

steel lighting poles made in china   Iron street light pole, also known as high-quality Q235 steel light pole. It is made of high-quality Q235 steel, hot-dip galvanized and spray-coated. It can be rust-free for 30 years and is very hard. This is the most common and used street lamp pole in the street lamp market.

4. FRP (Fiber Reinforced Polymer) Lighting Pole

frp light poles   Glass fiber reinforced plastic light pole is an inorganic non-metallic material with excellent performance. There are many types. The advantages are good insulation, strong heat resistance, good corrosion resistance and high mechanical strength. Therefore, not many are used in the market.

5. Aluminium Alloy Lighting pole

aluminium lighting poleAluminum alloy street light poles are made of high-strength aluminum alloy. The manufacturer not only protects human safety, but also has high strength, does not require any surface treatment, has more than 50 years of corrosion resistance, and is very beautiful. Looks more upscale. Aluminum alloy has better physical and mechanical properties than pure aluminum: easy processing, high durability, wide application range, good decorative effect, rich colors and so on. Most of this street light poles are exported overseas, especially in developed countries.

6. Stainless Steel Light Poles

stainless steel light polesStainless steel light poles have the good chemical and electrochemical resistance in steel, second only to titanium alloys. The method adopted by our country is to perform hot-dip galvanizing surface treatment. The product life of hot-dip galvanizing products that meet international standards can reach 15 years. Otherwise it is far from reaching. Mostly used in courtyards, communities, parks and other places. Heat resistance, high temperature resistance, low temperature resistance and even ultra low temperature resistance.

High Mast Pole Machine

The High mast light pole is made of high-quality Q235 steel, through the steel molding made into Plug-in taper pole. The whole surface is hot-dip galvanized and sprayed, and the pole is divided into three sections.

High mast pole is composed of lamp holder, internal lamp electrical, pole body and basic parts. The shape of the lamp holder can be determined according to user requirements.

The internal lamps are mostly composed of floodlights and floodlights. The light source uses NG400 high-pressure sodium lamps with a lighting radius of 60 meters. The rod body is generally a pyramid-shaped single body structure, which is rolled out of steel plate, with a height of 15-40 meters, and most of it is composed of two to three sections.Equipped with automatic lifting system, stable lifing, easy maintenance.

Our tewei high mast pole machine can make poles as your requirement.

Product name
IP65 16-35 meters high mast light 400w led flood light pole
Material
Steel
Pole’s shape
Conical,Polygonal,Round
Application
Outdoor,street,highway
Height
15-40m or customized, which is composed of two or three sections
Caliber
Customized
Wall Thickness
2.5mm-14m
Surface treatment
Galvanized,Electrostatic spray
Component
Lamp holder,internal lamp,electric rod body and basic part
Lamp head modelling
Can according to user requirement,surroundings,lighting need specific and definite
Welding standard
Advanced submerge-arc welding technology according to BS EN15614
Thickness of galvanized
80-100 microns in average according to BS EN ISO 1461

High mast light pole manufacturing progress

Rew material test → Cutting →Molding or bending →Welidng (longitudinal )→Dimension verify →Flange welding →Hole drilling →Calibration → Deburr→Galvanization or powder coating ,painting →Recalibration →Thread →Packages

Electric Pole Machine

Galvanized Power Transmission Electrical Steel Tubular Tower Pole details below

Height  From 10M-100M or according to client’s requirement
Suit forElectric Power Transmission and Distribution
ShapePolygonal or Conical
MaterialNormally Q235B/A36,Yeild Strength≥235MPa
Q345B/A572,Yeild Strength≥345MPa
As well as Hot Rolled coil from ASTM572, GR65,GR50,SS400
Power Capacity10kV to 500kV
Tolerance of the dimensionAccording to client’s requirement
Surface treatmentHot-dip-galvanized following ASTM123, or any other standard by client’s requirement
Joint of PolesSlip joint, flanged connected
StandardISO9001:2008
Length of per sectionWithin 13M once forming
Welding StandardAWS(American Welding Society)D 1.1
Production ProcessRaw material test-cutting-bending-welding-dimension verify-flange welding-hole drilling-sample assemble-surface clean-galvanization or power coating /painting-recalibration-packages
PackagesPacking with plastic paper or according to client’s requirement
Life PeriodMore than 25 years, it is according to installing environment

Electric Pole Machine Manufacturing progress:

Raw Material :When purchasing the raw material (steel plate), on sheet of mill certificate from mill factory must be enclosed. When the raw material arrives at the warehouse, the quality department must take the elongation test and the chemical composition analysis to make sure the raw material have meet all the standard that the needed before production.

Plasma Cutting:Cuting the raw material that have meet all the standard required into different length and width. CNC laser cutting is used to direct the material or the laser beam generated. A typical commercial laser for cutting materials would involve a motion control system to follow a CNC or G-code of the pattern to be cut onto the material. The focused laser beam is directed at the material, which then either melts, burns, vaporizes away, or is blown away by a jet of gas, leaving an edge with a high-quality surface finish.

Bending:Forming the cutted steel plate into the shape (circular or polygonal or other shape ) that as per specified in the drawing. This invention relates to forming devices and more particularly to devices or machines for bending longitudinally rolled sections or strips of metal stock to desired curvilinear shapes.

Welding:After molding, weld the steel plate together. Usually it is longitudinal welds. It adopts A.C.inverter control, with functions of stable running and fast traveling speed; The seam-tracking arc-guide mechanism is three-spindle system to guarantee the alignment without aberrancy; The main frame and welding machine are intergrated control, with flux auto-recovering system and it is easy to operate with high efficiency.